TABLE OF CONTENTS
I. INTRODUCTION
•
ILLUSTRATION INDEX
• OVERVIEW
• SYSTEM COMPONENTS
• COMPONENT LAYOUTS
• SAFETY ISSUES
II. PLANNING GENERAL MOUNTING LOCATIONS
•
LOCATING THE ENGINE UNIT
• LOCATING THE A/C-HEAT UNIT
• LOCATING THE CONTROLS
• LOCATING THE 115 VOLT BREAKER BOX AND OUTLETS
• LOCATING THE SURGE TANK
III. PLANNING GENERAL
ROUTING PATHS
•
COOLANT HOSES
• REFRIGERANT HOSES
• FUEL LINES
• ELECTRICAL WIRING
IV. INSTALLING THE ENGINE UNIT
• ATTACHING THE ENGINE
UNIT TO THE FRAME RAIL
• INSTALLING THE COOLANT CONTROL
VALVES
• INSTALLING THE EXHAUST SYSTEM
• INSTALLING THE SURGE TANK
• INSTALLING THE FUEL PICKUP
AND RETURN FITTINGS IN TANK
V. INSTALLING THE A/C-HEAT UNIT
•
PREPARING THE VEHICLE
• PLANNING THE DUCT WORK
• INSTALLING THE DUCT WORK
• INSTALLING THE A/C-HEATER
VI. INSTALLING THE CONTROLS
•
INSTALLING CONTROL HOUSING
• INSTALLING CONTROL WIRING HARNESS
• INSTALLING 115V BREAKER BOX
AND OUTLETS
• INSTALLING BATTERY CHARGER
VII. INSTALLING HOSES AND ELECTRICAL
WIRING
•
ROUTING FUEL LINES AND COOLANT HOSES
• ROUTING REFRIGERANT HOSES AND
ELECTRICAL WIRING
VIII. ADDING FLUIDS
•
CHECKING OIL LEVEL
• ADDING COOLANT AND PRIMING
FUEL PUMP
IX. INITIAL START UP
•
PURGING AIR FROM THE SYSTEM
• ADDING REFRIGERANT 134A TO
THE SYSTEM
• CHECKING OUT SYSTEM CONTROLS
AND OPERATION
X. TROUBLE SHOOTING GUIDE
•
ELECTRICAL DIAGRAMS
• 110 VOLT POWER CONSUMPTION
CHART
• TROUBLE SHOOTING CHARTS
XI. MAINTENANCE AND SPECIFICATIONS
•
MAINTENANCE SCHEDULE
• ENGINE SPECIFICATIONS
• A/C SPECIFICATIONS
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